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DATA SHEET

5CP PLUNGER PUMPS Brass Model:

5CP6120

Gearbox Model:

5CP6120CSSG1 SPECIFICATIONS

Model 5CP6120 Shown (Rails and shaft protector sold separately)

FEATURES • Industrial high performance design offers reliability and versatility. •U  ltra-compact footprint enhances direct-drive pump-motor unit with bell housing and flexible coupling mount. • Optional direct-drive motor and gearbox requirements. • Press-in seal cases and interchangeable valve assemblies for easy servicing. • S tandard NBR seals with alternative options for temperature and chemical compatibility. • • • •

F PM – .0110 EPDM – .0220 High Temp, 190° F – .3000 High Temp, 200° F – .3400 (Intermittent Run Dry)

5CP6120 Flow Pressure Range Pump RPM* Bore Stroke Weight 5CP6120CSSG1 Flow Pressure Range Pump RPM Engine RPM Weight

ALTERNATE SPECIFICATIONS 5CP6120 Flow Pressure Range Pump RPM*

Inlet Pressure Range Max. Liquid Temperature

6.0 gpm 100 to 1600 psi 1400 rpm 0.787” 0.709” 19.9 lbs.

23 lpm 6.9 to 110 bar 1400 rpm 20 mm 18 mm 9 kg

6.7 gpm 100 to 1600 psi 1570 rpm 3200 rpm 26.5 lbs.

25 lpm 6.9 to 110 bar 1570 rpm 320 rpm 12 kg

U.S. Measure

Metric Measure

7.4 gpm 100 to 1200 psi 1725 rpm

28 lpm 6.9 to 85 bar 1725 rpm

ELECTRIC HORSEPOWER REQUIREMENTS

U.S.

Metric

Flooded to 60 psi 160° F

Flooded to 4.1 bar 71° C

Above 130°F call Cat Pumps for inlet conditions and elastomer recommendations.

Crankcase Capacity Inlet Ports (2) Discharge Ports (2) Shaft Diameter Dimensions (Pump Only) Dimensions (w/ Gearbox)

Metric Measure

*Pump minimum is 100 RPM

MODELS

COMMON SPECIFICATIONS

U.S. Measure

17 oz. 0.51 l 1/2" NPT(F) 1/2" NPT(F) 3/8" NPT(F) 3/8" NPT(F) 0.787" 20 mm 11.01 x 10.00 x 5.82" 279 x 254 x 148 mm 11.01 x 12.40 x 6.38" 279 x 315 x 162 mm

FLOW

PRESSURE

gpm

lpm

psi 900 bar 62

psi 1200 bar 83

psi 1450 bar 100

RPM psi 1600 bar 110

5CP6120

6.0

23

3.7

4.9

6.0

6.6

1400

5CP6120ALT

7.4

28

4.6

6.1

N/A

N/A

1725

5CP6120CSSGI

6.7

25

DETERMINING THE PUMP R.P.M. DETERMINING THE REQUIRED H.P. DETERMINING MOTOR PULLEY SIZE

Consult Engine Manufacturer

1570

Rated gpm Rated rpm

=

“Desired” gpm “Desired” rpm

Hp (Electric Brake)

=

gpm x psi 1460

Motor Pulley O.D. Pump rpm

=

Pump Pulley O.D. Motor rpm

See complete Drive Packages [Includes: pulleys, belts, hubs, key] Tech Bulletin 003. Refer to pump Service Manual for repair procedure and additional technical information.

PARTS LIST ITEM 2 5 8 10 11 15 20 25 30 31 32 33 37 38 40 48 49 50 51 53 64 65 70 75 88 90 98

99 100 106

u =

120 121 u 125

139 162 163 u 164 166 167 168 172 u 174 185 188 196 250 255 260 265 275

PART NUMBERS

DESCRIPTION

QTY

5CP6120 5CP6120CSSG1 30057 126542 46910 14028 43222 14480 48742 46928 48233 49776 127409 46798 14179 92241 44428 125824 25625 23170 46940 14044 48617 46746 48458 46838 43328 45697 46841 46730 48394 48432 48201 46749 43305 45153 76305 46843 49436 13978 14329 48904 43307 44936 46667 22179 43248 43249 44383 46206 43722 43721 43751 44564 17617 11691 46207 125214 49761 126513 22187 118672 30243 30611 30637 30659 30944

Key (M6x6x25) Screw, HHC, Sems (M8x16) Cover, Bearing O-Ring, Bearing Cover - 70D Seal, Oil, Crankshaft - 70D Bearing, Ball Rod, Connecting Assy [10/01] Crankshaft, Dual End M18 - 5CP6120 Crankshaft, Single End M18 - 5CP6120CSSG1 Cover, Bearing - 5CP6120CSSG1 Cap, Vented w/O-Ring (Rain Cap) Cap, Oil Filler, Domed O-Ring, Oil Filler Cap - 70D Gauge, Oil, Bubble w/Gasket - 80D Gasket, Flat, Oil Gauge - 80D Screw, HHC, Sems (M6x16) Plug, Drain (1/4"x19BSP) O-Ring, Drain Plug - 70D Cover, Rear O-Ring, Rear Cover Crankcase Pin, Crosshead Rod, Plunger Seal, Oil, Crankcase - 70D Slinger, Barrier Washer, Keyhole (M18x10) Plunger (M20x50) Washer, Seal - 90D Washer, Seal - 90D Washer, Seal Retainer, Plunger w/Stud (M6) Retainer, Seal Seal, LPS w/S-Spg Seal, LPS w/SS-Spg Seal, LPS w/S-Spg Case, Seal Case, Seal (Model 5CP6120.3400 Only) (Use w/76305,13978) O-Ring, Seal Case-70D O-Ring, Seal Case O-Ring, Seal Case Seal, HPS w/S Seal, HPS w/S Seal, HPS, 2-Pc w/S-Support Plug, Inlet [1/2"NPT(M)] Back-up-Ring, Seat O-Ring, Seat - 80D O-Ring, Seat -70D O-Ring, Seat - 70D Seat Valve Spring Retainer, Spring O-Ring, Valve Plug -90D O-Ring, Valve Plug - 90D O-Ring, Valve Plug -70D Plug, Valve Manifold, Head Screw, HSH (M8x70) Plug, Discharge [3/8"NPT(M)] Protector, Shaft (Model 5CP6120 only) Mount, Direct Mount, Rail, Assy Mount, Angle Assy-Retro Fit (See Tech Bulletin 078) Kit, Complete Mounting (Inclds: 30611, 30633, 118672) (Model 5CP6120 only) Assembly, Hub & Key (Inclds. 30945, 30057)

1 8 2-1 2-1 2-0 2 3 1 1 1 1 1 1 1-2 1-2 4 1 1 1 1 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 6 6 6 6 6 6 6 6 6 6 6 6 1 8 1 1 1 1 1 1 1

MATL STL STCP R AL NBR NBR STL TNM FCM FCM AL — — NBR — NBR STCP R STCP NBR AL NBR AL CM BBNP NBR S S CC NBR FPM EPDM SS PVDF NBR FPM ST2 BB BB NBR FPM EPDM SNG FPM HT BBCP PTFE NBR FPM EPDM S S S PVDF NBR FPM EPDM BBCP BBCP STCP R BBCP STCP STZP STZP R STZP — STL

EXPLODED VIEW 5 20

31

250 8

10

11

32 15

33

40

37 38

33

38

49 50

25

37 30

53

Model 5CP6120CSSG1

283

51 65

70 75

15

64

90 100

48

99

11

88

10 2

8

98

5

174 172 168 167

166

164

163

162

185 188

166

121 125

167

174

106

500

196

163

168

120

164

162

INLET DISCHARGE

139

172 260

Models 5CP6120, 5CP6120CSSG1 April 2017

ITEM 283 299 300

310

350 500 —

PART NUMBERS 5CP6120 5CP6120CSSG1 34334 76334 816666 33628 31628 u 31648 31638 76536 30820 31263 u 31259 30696 8076 6107

DESCRIPTION

QTY

MATL — — BBCP NBR FPM EPDM HT STHT NBR FPM EPDM STZP — —

Kit, Oil Drain (3/8” x 24”) (See Individual Data Sheet) Kit, Oil Indicator (3/8” x 24”) (See Individual Data Sheet) Head, Complete w/NBR Seals & O-Rings Kit, Seal (Inclds: 98,106,121,125) Standard Kit, Seal (Inclds: 98,106,121,125) .0110 Kit, Seal (Inclds: 98,106,121,125) .0220 Kit, Seal (Inclds: 98,106,121,125) .3000 Kit, Seal (Inclds: 98,106,120,121,125) .3400 Kit, Valve Preassembled (Inclds: 162,163,164,166-168,172) Standard, .3000, .3400 Kit, Valve Preassembled (Inclds: 162,163,164,166-168,172) .0110 Kit, Valve Preassembled (Inclds: 162,163,164,166-168,172) .0220 Pliers, Reverse Gearbox (See Individual Data Sheet) Oil, Bottle (21 oz.) ISO 68 Hydraulic (Fill to specified crankcase capacity prior to start-up)

Bold print part numbers are unique to a particular pump model.  Italics are optional items.  [ ] Date of latest production change. u Silicone oil/grease required. = Production parts are different than repair parts. R Components comply with RoHS Directive. View Tech Bulletins 002, 003, 024, 036, 043, 053, 060, 061, 064, 073, 074, 078 and 083 for additional information. MATERIAL CODES (Not Part of Part Number):  AL=Aluminum  BB=Brass  BBCP=Brass/Chrome Plated  BBNP=Brass/Nickel Plated  CC=Ceramic  CM=Chrome-moly  EPDM=Ethylene Propylene Diene Monomer  FCM=Forged Chrome-moly  FPM=Fluorocarbon  HT=Hi-Temp (EPDM Alternative)  NBR=Medium Nitrile (Buna-N)   PTFE=Pure Polytetrafluoroethylene  PVDF=Polyvinylidene Fluoride  S=304SS SS=316SS SNG=Special Blend (Buna)  ST2=Special Blend PTFE  STHT=Special PTFE High Temp.  STL=Steel  STCP=Steel/Chrome Plated  STZP=Steel/Zinc Plated  TNM=Special High Strength

1 1 1 1 1 1 1 1 2 2 2 1 1 1

10.00 (254) .236 (6)

7.28 (185)

4.22 107)

(2) 3/8" NPT(F) DISCHARGE

.787 (20)

6.77 (172)

5.71 (145)

11.01 (279) 2.34 (59)

1.46 (37) 1.46 (37)

5.82 (148) 3.15 (80)

1.46 (37)

4.22 5.02 5.52 (107) (127.4) (140.1) 30611 30613 76513 (2) 1/2" NPT(F) INLET 4.92 (125)

5.68 (144)

Model 5CP6120

4

3

5 1 6

2

4

1. S pecial concentric, high density, polished, solid ceramic plungers provide a true wear surface and extended seal life.

4. S tainless steel valves, seats and springs provide corrosion-resistance, ultimate seating and extended life.

2. M  anifolds are a high tensile strength chrome plated forged brass for long term, continuous duty.

5. S pecially formulated, Cat Pump exclusive, Lo-Pressure and Hi-Pressure Seals offer unmatched performance and seal life.

3. 1  00% wet seal design adds to service life by allowing pumped liquids to cool and lubricate on both sides of the seals.

6. P  ress-in style seal case offers alignment and support for seals and “no tools” servicing.

• CAUTIONS AND WARNINGS All High Pressure Systems require a primary pressure regulating device (i.e. regulator, unloader) and a secondary pressure relief device (i.e. pop-off valve, relief valve). Failure to install such relief devices could result in personal injury or damage to pump or property. Cat Pumps does not assume any liability or responsibility for the operation of a customer’s high pressure system. Read all CAUTIONS and WARNINGS before commencing service or operation of any high pressure system. The CAUTIONS and WARNINGS are included in each service manual and with each Accessory Data sheet. CAUTIONS and WARNINGS can also be viewed online at www.catpumps.com/cautionswarnings or can be requested directly from Cat Pumps. WARRANTY View the Limited Warranty on-line at www.catpumps.com/warranty.

CAT PUMPS 1681 - 94TH LANE N.E. MINNEAPOLIS, MN 55449-4324 PHONE (763) 780-5440 — FAX (763) 780-2958 e-mail: [email protected] www.catpumps.com For International Inquiries go to www.catpumps.com and navigate to the “Contact Us” link.

PN 993450 Rev D 4/17

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DATA SHEET

DATA SHEET 5CP PLUNGER PUMPS Brass Model: 5CP6120 Gearbox Model: 5CP6120CSSG1 SPECIFICATIONS Model 5CP6120 Shown (Rails and shaft protector sold ...

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